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No-Sew Face Mask with Pocket for Removable Filter

May 12, 2020 by Janice

This post may contain affiliate links. Read my disclosure policy here.

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All you need to make this No-Sew Face Mask with Filter Pocket is a t-shirt, scissors, and a stapler. It’s true… You do NOT need to sew to create a reusable, washable, cloth face mask with a filter pocket. Within minutes, you will have a reusable t-shirt face mask that is super comfortable and easy to wash and wear, again and again.

No-Sew Face Mask with Filter Pocket

 

We all need cloth face masks now.

Within weeks, we have moved into a society where wearing face coverings is a symbol that we not only care about our own health and safety, we care about our PUBLIC health and safety.

Wearing a non-medical face mask shows that we are good neighbors, committed to reducing everyone’s risk of disease.

Covering your face is about helping others. By covering your face when you go out for essential reasons, you are being a good neighbor and community member.
SF.gov

In many places, wearing a face covering is now required. For instance, LAX airport has started requiring face coverings along with many grocery stores. While face mask requirements vary across different states and countries, the trend is moving toward people wearing face coverings more often.

But what do you do if you don’t sew and you want a good cloth face mask that is comfortable to wear and you can wash and reuse?

How to make an easy no-sew cloth face mask

You simply grab a good quality t-shirt, a pair of scissors, a stapler, and some disposable coffee filters…

 

For the last two months, I have been spending all my spare hours at my sewing machine sewing face masks.

In March, after reading and testing different patterns, methods, and measurements, I made my own DIY Face Mask Pattern.

I based my face mask pattern on the surgical mask style which uses pleats to provide the ease and space to breathe around the mouth and nose. I also used a layer of non-woven interfacing as a filter and used wire and pipe cleaners along the top and bottom of the mask to create a tight fit.

I am thrilled with this cloth face mask design and I have had great feedback from the people who are wearing the masks I have made. It is a comfortable mask that is snug and fits well.

But if you don’t have a sewing machine and you want a mask that fits well and is washable, reusable, and even has a pocket for a filter, I have designed a NO-SEW version of my popular face mask pattern.

The No-Sew Version of our Popular Cloth Face Mask Pattern

All you need to make this cloth face mask is a t-shirt, scissors, and a stapler. Yes – a stapler!

How to make a cloth no sew face mask

For the side “seams” of this no-sew cloth face mask, I have used a stapler to secure the pleats.

easy cloth face mask made using stapler

If after multiple washes your staples begin to rust, you can simply remove the staples and replace them with new staples.

Alternatively, you can hand-sew the pleats in place. If you do have a needle and thread and you don’t mind taking a bit of extra time sewing your pleats in place, you can pin the pleats and then stitch to secure.

Because t-shirts are made from knit fabric, the fabric doesn’t unravel and fray like woven fabrics do. So using t-shirt fabric to make these masks allows us to not have to finish/sew the cut edges.

Of course, you are not limited to just using t-shirts to make these masks. You can use any cotton knit fabric.

I made some children sized masks out of this knit dress my niece has outgrown.

No Sew Mask with Pocket for Filter

To make stretchy, comfortable ties for your face mask that will securely hold your mask in place, all you need to do is cut 3/4″ wide strips of your t-shirt fabric.

Once again, the stretchy knit fabric allows us to make no-sew ties. We don’t have to worry about the edges of our straps fraying, so we don’t need to sew them or create enclosed folds as we do when we make bias tape from woven fabric.

With the knit fabric, when we stretch and pull the cut strips, the knit fabric rolls and creates perfect soft and stretchy straps for our face masks.

For more details and a tutorial video on creating knit straps for face masks, click over to our post, How to Make Ties for Face Masks using Knit Fabric – Easiest Face Mask Straps.

 

How to make a No-Sew Cloth Face Mask with Filter Pocket

SUPPLIES

  • T-shirt
  • Scissors
  • Stapler
  • Ruler
  • Pen
  • Paper clip
 

INSTRUCTIONS

STEP ONE – Lay Out Fabric and Mark Measurements for Masks and Ties

With this large, child-size t-shirt, I can make TWO no-sew face masks, one from each layer of fabric. Depending on the size of your shirt or knit fabric, you may be able to make two or more masks.

no sew face mask tutorial

Here are the measurements for an adult no-sew face mask and 3 sizes for kids:

  • For an ADULT SIZE mask, mark a rectangle 8” x 16” cutting through both layers of t-shirt if making two masks.
  • For a SMALL CHILD SIZE mask, to fit children approximately 2-4 years old, cut a rectangle 6.5″ x 13″.
  • For a MEDIUM CHILD SIZE mask, to fit children approximately 4-9 years old, cut a rectangle 7″ x 14″.
  • For a LARGE CHILD SIZE mask, to fit children approximately 10-12 years old, or teens with a small face, cut a rectangle 7.5″ x 15″.

You can position your rectangle widthwise or lengthwise, whichever direction works best with your fabric.

Next, mark 3/4” wide strips of fabric which will become ties for your masks.

You can mark and cut your strips horizontally across the width of your t-shirt, using the side seams of the shirt to make strips of fabric that are long enough to use as ties.

Alternatively, you can make continuous strips of fabric by cutting in diagonally and following in a circle around the width of the t-shirt.

In general, for straps that tie around your head, you need strips of fabric around 26″ to 32″, depending on the stretch of your fabric. For ties that go around the ears, you can use strips of fabric about 10″ long.

 
STEP TWO – Cut Fabric for Masks and Ties

Cut your rectangles for your masks and your strips for your ties.

t-shirt face mask tutorial

Stretch the strips so it ravels and forms soft, stretchy “strings” of fabric.

Cut four pieces, each approximately 30” long. You will use two strips for each mask.

t-shirt mask with soft comfortable ties

If you prefer elastics that go around your ears, cut strips approximately 10″ long and knot to fit snugly.

 
STEP THREE – Fold and Secure Mask Pleats

To make each mask, take one 8” x 16” rectangle and fold in half, with wrong sides together, the folded edge at bottom of square and raw open edges at top.

t-shirt face mask tutorial

Starting from the bottom, folded edge, begin folding three pleats 1” deep, nesting each fold together, leaving a 1/4” at the bottom…

how to fold pleats on a face mask

how to make a t-shirt mask

For the top pleat, fold the raw edge over to the back of the mask.

face mask pleats

Secure pleats with staples on both sides.

make a t-shirt mask with a stapler

 
STEP FOUR – Thread Ties

Mark and cut holes for ties on sides of mask.

make a no sew tshirt mask

Using an unfolded paper clip as a “needle,” thread ties through sides of mask.

how to make a no sew tshirt mask

 
STEP FIVE – Make DIY Mask Filter

The pocket for an optional, removable filter is at the bottom back of your new no-sew face mask.

Coffee filter for face mask filter

You can make a DIY filter from a coffee filter…

Open coffee filter. Draw and cut an oval slightly smaller than the width of your mask – about 6.5”x4.5”.

No Sew Mask with Filter Pocket

Insert filter into mask pocket.

Remember to remove filter before washing mask.

No Sew T-shirt Mask with Filter Pocket

Masks should not be used on children under two years of age or on anyone who is unable to remove the mask themselves.

Anyone who is experiencing difficulties breathing should not wear a face mask.

 

How To Add Another Layer of Protection

You can add even more protection to your homemade face mask by adding a nylon overlay around the face mask.

Simply cut a section of nylon about 10″ long from the leg of from a pair of pantyhose. Then pull that ring of nylon over your head and place it over the face mask.

As has been previously observed by Cooper et al. (1983), adding a layer of nylon stocking over the masks minimized the flow of air around the edges of the masks and improved particle filtration efficiency for all masks, including all commercial products tested.

medRxiv.org

Loretta Fernandez from Northeastern University explains in this NPR article that the tighter seal is key in improving the function of the masks. She said, “It really improved the performance of all of the masks, and it brought several of them up and over the baseline mask we were using, which was a 3M surgical-type mask.”

Since cloth face masks do not offer the level of protection that medical masks provide, we normally wear homemade face masks to help protect other people from any potential germs we may have. But, when you want your homemade mask to help protect yourself, it is encouraging to know that adding a nylon overlay could help improve the protection your mask provides.

While you may not want to add a nylon overlay on top of your no-sew face mask every time you go out… I think it is a smart tip for when you are going to have increased risk of exposure.

For instance, if your family member is sick and you have to care for them at home, it could be helpful to add an extra layer of safety by pulling a piece of nylon over your homemade mask.

 

Face Mask Pattern for Kids and Adults

If you have a sewing machine, be sure to watch our DIY face mask tutorial and download our free face mask pattern which includes sizes for adults and children.

DIY Face Mask
 

Bandana Mask Tutorial

Another no-sew face mask option is a bandana mask. In just a couple minutes, you can fold up a piece of fabric and use two elastics to create the simplest homemade mask.

DIY Bandana Mask
 

Pin it for Later

No-Sew Face Mask - Easy To Make

 


Please note: This tutorial is for a non-medical face covering and is not intended to prevent disease or protect the wearer from disease. Please use this tutorial and face mask at your own discretion.

Written by Janice Croze, co-founder of 5 Minutes for Mom
Talk with me: @5minutesformom and Facebook.com/5minutesformom
Pin with me at pinterest.com/5minutesformom
 
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About Janice

Janice is co-founder of 5 Minutes For Mom. She's been working online since 2003 and is thankful her days are full of social media, writing and photography.

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4 Comments

  1. Drew Opray says

    November 20, 2020 at 3:48 pm

    Loved your website. Thanks for sharing. You have a lifetime fan.

    Reply
  2. Oven Fresh Cake says

    June 6, 2020 at 5:05 am

    Worth Appreciating. Great work.

    Reply
  3. Beatriz Garcia says

    May 15, 2020 at 11:54 am

    I love this. Wearing a face mask protects other people. You’ve made it so easy to make your own. It should eliminate any excuse people have for going without a face mask. Sadly, here in the UK, most people still don’t wear a face mask outside.

    Reply
    • Janice says

      May 15, 2020 at 8:07 pm

      Thanks Beatriz! You are correct – making some form of face covering is simple and everyone could make some sort of covering! Hopefully, more and more people will start to wear face masks and it will become the common, considerate thing to do during a pandemic.

      Reply

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